At Icast Alloys LLP, we specialize in manufacturing high-precision investment castings for the global valve industry. Utilizing the advanced lost-wax casting process, we produce complex, near-net-shape components that meet the rigorous demands of the oil and gas, water treatment, chemical processing, and power generation sectors.
By integrating state-of-the-art 3D casting simulation software, we ensure every valve body, disc, and bonnet is engineered for structural integrity, eliminating defects before the first metal is even poured.
We provide comprehensive casting solutions for a wide variety of industrial valves, ensuring tight tolerances and superior surface finishes.
Ball Valves: We manufacture single-piece, two-piece, and three-piece ball valve components. Our castings ensure a leak-proof interface and smooth spherical accuracy for high-pressure applications.
Gate Valves: Precision-cast bodies and wedges (including Knife Edge Gate Valves) designed to handle abrasive media and ensure a positive shut-off.
Globe Valves: High-integrity castings for globe valve bodies and plugs, optimized for precise throttling and flow control.
Check Valves: Robust components for Disc, Wafer, and Swing check valves, engineered to prevent backflow in critical pipeline systems.
Butterfly & Plug Valves: Lightweight yet durable castings in various alloys to facilitate efficient flow regulation.
Icast Alloys LLP offers a diverse portfolio of ferrous and non-ferrous materials to suit specific temperature, pressure, and corrosion requirements.
| Material Category | Common Grades & Standards |
| Stainless Steel | SS 304, SS 316, SS 310, PH 17-4, ASTM A351 CF8/CF8M/CF3/CF3M |
| Carbon Steel | WCB, WCA, WCC, ZG25, ASTM A216 |
| Alloy & Tool Steel | Low Alloy Steel (ASME SA-487), Inconel, Nickel-based Super Alloys |
| Non-Ferrous Alloys | Aluminum Bronze, Gunmetal, Brass, Copper, and Aluminum Alloys |
| Cast & Ductile Iron | GG25, GGG40, GGG50, ASTM A536 (60-40-18) |
Design Optimization: We offer value-added design assistance to convert complex weldments into single-piece castings, reducing weight and assembly costs.
Quality Assurance: All valve castings undergo rigorous testing, including Hydrostatic testing, Radiography, and Dye Penetrant Inspection, complying with standards such as API 598 and ISO 5208.
Surface Excellence: Our investment casting process delivers a superior surface finish that reduces friction and turbulence in fluid flow.
Precision & Consistency: With our advanced facility in Rajkot, India, we maintain tight dimensional tolerances, minimizing the need for expensive post-casting machining.
Reliability Delivered: From fire hydrant valves to high-pressure industrial regulators, Icast Alloys LLP is the trusted partner for OEMs seeking durability and precision in every pour.
