Material Selection

High-Performance Impeller Investment Casting

Precision Engineering for Fluid Dynamics and Industrial Efficiency

At ICAST ALLOYS LLP, we specialize in the manufacturing of high-precision Open and Closed Impellers through the lost-wax investment casting process. Combining decades of metallurgical expertise with state-of-the-art casting simulation, we deliver impellers that define the standard for hydraulic efficiency, structural integrity, and durability.

portfolio-details-img

Why Choose ICAST for Impeller Casting?

Moving beyond traditional sand casting, ICAST provides a "Smart Way to Shape Metal." Our investment casting process offers significant advantages for complex rotating components:

  • Near-Net Shape Accuracy: We achieve tight dimensional tolerances (±0.003″ to 0.005″), significantly reducing or eliminating the need for expensive secondary machining.

  • Superior Surface Finish: Our impellers feature a fine surface finish (as low as 3.2 microns), which reduces friction loss and enhances the hydraulic efficiency of the pump.

  • Elimination of Defects: By utilizing 3D Casting Simulation software, we analyze flow and solidification before pouring, ensuring your impellers are free from porosity, blowholes, and shrinkage.

  • Dynamic Balancing: We understand that impellers are high-speed rotating parts. Our facility offers precise machining and balancing to ensure vibration-free performance.


Technical Capabilities & Specifications

We cater to a wide range of requirements, from small specialized components to large industrial impellers.

Feature Specification
Impeller Types Open, Semi-Open, and Closed Impellers
Size Range 60mm to 315mm Diameter
Weight Capacity 1 kg to 80 kg
Material Finish Shot Blasted, Polished, or Passivated
Compliance ISO 9001:2015 & PED 2014/68/EU Certified

Material Expertise

We pour over 110 different metals, ensuring we can match the exact corrosive or thermal demands of your application:

  • Stainless Steel: CF8, CF8M, SS304, SS316, and CD4McUM (for high corrosion resistance).

  • Nickel & Cobalt Alloys: Inconel and Super Alloys for extreme environments.

  • Copper Alloys: Aluminium Bronze (AB2) and Brass—ideal for marine and fire-fighting applications.

  • Aluminium Alloys: Lightweight solutions for specialized industrial equipment.


Specialized Services: From Concept to Component

  • Reverse Engineering: Have an old or broken impeller? We can recreate it with modern precision using our reverse engineering capabilities.

  • Casting Simulation: We use advanced software to predict "Hot Spots" and turbulent flow, ensuring a stable and repeatable production process.

  • Global Export: Based in Rajkot, India, we proudly supply high-technology impellers and compressor wheels to markets in the USA, Europe, Asia, and South America.


Industries We Serve

Our impellers are trusted in the most demanding sectors:

  • Oil & Gas: High-pressure centrifugal pumps.

  • Marine: Corrosion-resistant Aluminium Bronze impellers.

  • Chemical & Water Treatment: Slurry pumps and fluid handling.

  • Fire Fighting: Reliable components for emergency equipment.

  • Aerospace & Defense: Precision wheels for high-speed turbines.


Partner with ICAST ALLOYS LLP

Experience the difference of a partner who prioritizes metallurgical integrity and engineering precision. Whether you need a small batch of prototypes or high-volume production, ICAST is equipped to deliver.

Contact us today for a technical consultation or a quote.

  • Location: Plot 2527, Road H1, Kranti Gate, GIDC Metoda, Rajkot, Gujarat.

  • Email: info@icastllp.com