We integrate advanced metrology and material science to ensure every component meets the rigorous standards of the aerospace, defense, and automotive industries.
To ensure metallurgical integrity, we conduct real-time chemical verification of every heat.
Optical Emission Spectrometer: Our high-precision spectrometer is capable of analyzing 30+ elements, including Carbon (C), Sulfur (S), and Nitrogen (N). It ensures that the chemical composition of ferrous and non-ferrous alloys (Stainless Steel, Carbon Steel, Nickel, and Cobalt alloys) aligns perfectly with international grade specifications.
Raw Material Verification: All incoming scrap and ingots undergo spectroscopic testing to prevent cross-contamination before melting.
We move beyond traditional hand tools to provide 3D validation of complex geometries.
FARO CMM (FaroArm®): We utilize a portable FARO Coordinate Measuring Machine (CMM) for high-accuracy 3D inspections. This allows for:
CAD-to-Part Comparison: Direct inspection of castings against 3D models.
Geometric Dimensioning & Tolerancing (GD&T): Precise measurement of flatness, parallelism, and concentricity.
On-Machine Inspection: Portable capabilities allow us to verify parts while they are still in the fixture.
Standard Measuring Instruments: Our facility is equipped with a full suite of calibrated digital micrometers, vernier calipers, height gauges, and bore gauges for routine dimensional checks.
Our mechanical lab evaluates the structural strength and durability of the materials.
Tensile Testing Machine (UTM): A computerized Universal Testing Machine is used to determine Yield Strength, Ultimate Tensile Strength (UTS), and Percentage Elongation, ensuring the material can withstand operational loads.
Hardness Testing Machine: We employ Rockwell and Brinell hardness testers to verify the heat treatment results and surface hardness of the castings.
Impact Testing Machine (Charpy/Izod): Used to measure the toughness of the metal and its ability to absorb energy during sudden impact, crucial for safety-critical components.
Microstructure Analysis: Using high-magnification metallurgical microscopes, we analyze grain structure, phase distribution, and decarburization levels to ensure optimal material performance.
Dye Penetrant (LPI) & Magnetic Particle Inspection (MPI): To detect surface and near-surface cracks or porosities.
Surface Roughness Testing: Ensuring the superior surface finish (typically 3.2 to 6.3 microns) that is a hallmark of the investment casting process.
Our lab operates under a strict ISO 9001:2015 quality management system. We also provide 3.1 Material Certificates and can facilitate third-party inspections (LRS, BV, TUV) upon customer request
