We specialize in high-quality Gravity Die Casting (GDC), also known as Permanent Mold Casting. By combining advanced metallurgical expertise with state-of-the-art infrastructure, we deliver non-ferrous components that meet the rigorous demands of the automotive, electrical, and industrial machinery sectors
Gravity Die Casting is a permanent mold casting process where molten metal—typically aluminum or copper-based alloys—is poured from a vessel into a metallic tool (die) under the force of gravity alone. Unlike pressure die casting, GDC relies on the weight of the metal to fill the mold cavity, resulting in superior mechanical properties and internal soundness.
GDC sits at the "sweet spot" between sand casting and high-pressure die casting, offering a perfect balance of cost-efficiency and quality.
At ICAST ALLOYS LLP, we maintain a meticulous workflow to ensure every casting meets international quality standards
Our engineering team utilizes CAD/CAM software to design high-precision dies that optimize metal flow and thermal management, ensuring consistent quality across long production cycles.
We use temperature-controlled furnaces to maintain the exact chemistry of the alloy. This prevents impurities and ensures that every batch meets the specific mechanical requirements of our clients
Our technicians carefully manage pouring speeds and mold temperatures to eliminate defects like cold shuts or shrinkage, ensuring a dense, robust final product
Post-casting, components undergo shot blasting, fettling, and CNC machining if required. Every part is subjected to rigorous testing, including:
ICAST ALLOYS LLP provides GDC solutions for mission-critical components across various sectors
Contact our technical team today to discuss how our Gravity Die Casting expertise can bring precision and durability to your components