In the aerospace industry, there is zero margin for error. ICAST Alloys LLP provides high-integrity investment casting solutions that meet the rigorous demands of modern aviation and space exploration. By leveraging the "Lost Wax" process, we deliver near-net-shape components that combine lightweight architecture with uncompromising structural strength.
The aerospace sector requires components that can withstand extreme thermal cycles, high pressure, and corrosive environments. At ICAST, we bridge the gap between complex engineering designs and flyable reality through:
Intricate Geometries: Our process allows for the creation of thin-walled structures, internal cooling passages, and complex contours that are impossible to achieve via traditional machining.
Weight Optimization: We help engineers reduce aircraft "dead weight" by converting heavy multi-part weldments into single, high-strength investment castings.
Superior Surface Finish: Achieving finishes as fine as 3.2 microns, we minimize the need for secondary polishing, ensuring optimal aerodynamic performance.
Dimensional Accuracy: With tight tolerances (often within $\pm 0.125$ mm per 25 mm), our parts ensure a perfect fit in critical assemblies.
We pour a wide variety of ferrous and non-ferrous alloys specifically selected for aerospace applications:
| Material Category | Common Alloys | Aerospace Application |
| Nickel-Based Superalloys | Inconel 718, 625 | Turbine blades, exhaust systems |
| Stainless Steels | 17-4 PH, 304L, 316L | Brackets, fuel system housings |
| Aluminium Alloys | A356, 6061 | Airframe components, heat sinks |
| Cobalt Alloys | Stellite | Wear-resistant valve seats |
| Copper/Bronze Alloys | Aluminium Bronze | Bushings, landing gear bearings |
ICAST Alloys LLP is a trusted partner for manufacturing mission-critical components, including:
Engine Components: Swirl nozzles, fuel injectors, and compressor vanes.
Structural Parts: High-strength brackets, hinges, and seat frames.
Fluid Management: Valve bodies and pump impellers for hydraulic and fuel systems.
Instrumentation: Housing for flight sensors and electronic navigation units.
Safety is our North Star. Every aerospace casting undergoes a rigorous validation process in our state-of-the-art laboratory:
Certifications: ISO 9001:2015 and PED 2014/68/EU.
NDT Testing: Dye Penetrant Inspection (DPI) and Magnetic Particle Inspection (MPI) to ensure surface integrity.
Casting Simulation: We use advanced software to predict metal flow and solidification, eliminating defects before the first pour.
Spectrometric Analysis: Precise chemical composition verification for every heat.
Whether you are developing next-generation UAVs or mission-critical commercial aircraft components, ICAST Alloys LLP has the technical expertise to bring your designs to life
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