ICAST has its own Tool Room where small prototype tools are produced and large production tools are repaired and maintained .Most of the large, multi-cavity wax injection tools/dies are procured from professional tool rooms across India.
A fully equipped, Air-conditioned Wax Pattern Shop with a number of semi automatic & fully automatic Wax Injection Presses, with a capacity to manufacture 1200 Tons of Investment Castings per year. In-house facilities for producing soluble cores and ceramic cores. The Facility involves Wax Injection Presses || Ceramic Core Press || Work stations for Pattern Assembly || Water Soluble Core Manufacturing || Auxiliary Press for Pouring Cups || Base || Tie Bars || Extrusion Presses for runners ||
Centrally air-conditioned room AND First of its kind fully Autonomous Robotic System with its own track the for linear movement of the Robotic arm and multiple conveyors for shell manufacturing using Colloidal Silica and Ethyl Silicate slurry systems. || Centrally air-conditioned Manual Coating room with Multiple Slurry mixers and sand Rainfall Machines || a fully Digitized Dewaxing facility
Melting Shop is equipped with Medium Frequency IGBT based Induction Melting Furnaces with a total melting capacity of 1200 tons of Castings per annum with crucible size ranging from 50 Kg. to 500 Kg. || Shell Pre Heating Furnace . Materials to Melt : Carbon Steels || Stainless Steels || Nickel Base Alloys || Cobalt Base Alloys || Low Alloy Steels || High Alloy Steels || Copper Alloys || Brass & Bronze
A customized first of its kind all Electric Heat Treatment furnace of 2000 Kgs capacity with semi-automated Hydraulic quenching.
A dedicated fetling workshop of over 8000sq ft with Belt grinding || Bench Grinding || Plasma Cutting Machines || Pneumatic Grinding Machines || Multiple Shot Blasting Machines || Sand Blasting Machine
ICAST has clear access to dedicated ISO-9001 certified machining vendors on subcontract equipped with modern CNC Machines & Quality Control facilities.
ICAST offers following value added treatments on finished investment castings. Most of these processes are outsourced to selective vendors with proven quality record: Electro-plating || Electro Polishing || Buffing || Powder Coating || Hard Chrome Plating || Pickling & Passivation (in-house) || Geomet Coating